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Release Time:2025-08-22
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Source:利农机械
Beibei pumpkin, known for its soft, chewy texture and rich nutrition, has become a popular agricultural product in recent years. Sorting, crucial for ensuring the quality and enhancing the value of Beibei pumpkin, directly impacts the product's market competitiveness. The JCSORT Beibei pumpkin weight grader, specifically designed for the unique characteristics of Beibei pumpkin, has become a core piece of equipment for Beibei pumpkin processing thanks to its precise, efficient, and stable sorting capabilities.
Adapt to the characteristics of Beibei pumpkin, customized sorting design
Beibei pumpkins are small (each pumpkin weighs between 200-500g), have a fragile skin, and the market demands high uniformity. Large weight variations within the same package can negatively impact the consumer experience. The JCSORT weight grader has been specifically optimized to address these characteristics:
Flexible conveying structure: Utilizing a food-grade silicone conveyor belt with a non-slip surface, this ensures stable conveyance of Beibei pumpkins while preventing damage to the skin caused by friction and collisions during transport, preserving the pumpkin's integrity to the greatest extent possible.
Narrow-pitch weighing module: Taking into account the compact size of Beibei pumpkins, the spacing between load cells is reduced to 8cm, ensuring precise placement of individual pumpkins in the weighing area and avoiding weight deviations caused by undersized pumpkins.
Lightweight sorting mechanism: Using air jet sorting instead of traditional mechanical paddles, a gentle airflow directs pumpkins of varying weights to their corresponding channels, eliminating mechanical contact and completely addressing the issue of fragile, easily broken skins.
Core Functions: Accurate, Efficient, and Intelligent
1. High-Precision Weighing, Standardized Specifications
The device is equipped with imported high-precision weighing sensors, achieving a weighing accuracy of ±1g. It supports 5-8 customizable weight levels within the 100-800g range (e.g., 200-250g, 250-300g, 300-350g, etc.). Whether it's a "mini pack" (200-250g) for home consumption or a "standard pack" (300-350g) for catering businesses, it can accurately sort pumpkins, ensuring a weight deviation of no more than 5g for the same size, meeting the market's stringent standardization requirements.
2. High Output, Suitable for Large-Scale Production
A single device is equipped with 4-6 sorting channels, each with a sorting speed of up to 40 pumpkins/minute, for a total production capacity of up to 240 pumpkins/minute (approximately 120kg/hour). Compared to manual sorting (approximately 30kg per person per hour), this system achieves over four times the efficiency increase and can operate 24/7, easily meeting the batch processing demands of the Beibei pumpkin harvest season and preventing spoilage and loss due to untimely sorting.
3. Intelligent Operation and Convenient Management
Visual Touchscreen: Equipped with a 7-inch color touchscreen with a simple and easy-to-understand interface, operators can directly set weight grades, adjust sorting speeds, and view real-time sorting data (such as yield per grade, total production capacity, and defective rate) on the screen. No specialized technical training is required.
Data Storage and Export: Production data can be automatically stored for 30 days and exported to Excel reports via USB flash drive, facilitating production review, cost accounting, and quality traceability.
Fault Self-Diagnosis: When the equipment experiences problems such as weighing anomalies or conveyor belt jams, the system automatically generates an alarm and displays the cause of the fault (e.g., "sensor calibration error" or "inadequate conveyor belt tension"), reducing downtime for maintenance. Core Advantages: Reduced Costs, Increased Efficiency, and Enhanced Product Value
Reduced Labor and Waste Costs: This replaces traditional manual sorting, eliminating the need for 5-8 sorting workers. The flexible conveying and air-jet sorting design reduces the pumpkin breakage rate from 8% with manual sorting to less than 1%, saving tens of thousands of yuan in waste costs annually.
Increased Product Premium: Standardized weight sorting ensures uniform size and appearance of Beibei pumpkins, increasing their market price by 15%-20% compared to mixed packaging. This product is particularly popular in premium supermarkets and community group-buying platforms.
Compatible with the entire production line: The equipment seamlessly integrates with Beibei pumpkin washing, drying, and packaging machines, creating a fully automated "washing - drying - sorting - packaging" production line. This reduces manual transfers, further improving overall processing efficiency, and enabling companies to achieve scaled and standardized production.
Applicable Scenarios and Market Value
The JCSORT Beibei Pumpkin Weight Grader is widely applicable to Beibei pumpkin growing cooperatives, agricultural product processing plants, and pre-prepared meal companies. It not only processes Beibei pumpkins but can also adapt to smaller melons such as small pumpkins and mini winter melons through adjustable parameters. Amidst the trend of consumer upgrading, this machine helps companies create high-quality product labels through "precision sorting." This not only meets consumer demand for high-quality agricultural products but also generates higher economic returns for businesses, becoming a crucial bridge in the Beibei pumpkin industry chain from "planting" to "high-quality sales."